Enhancing Aerial Application Efficiency: Multiphase CFD Optimization for Cotton Canopy Penetration

Abstract

The project aimed to improve the efficiency of aerial chemical defoliation in the Australian cotton industry. With newer cotton varieties developing denser canopies, achieving complete defoliation in fewer passes has become increasingly difficult. This results in higher chemical usage, increased operational costs, and a greater risk of spray drift. The research focused on understanding the aerodynamic and environmental factors affecting spray penetration to optimize application efficiency and improve defoliation outcomes.

Using Computational Fluid Dynamics (CFD) analysis, the study identified turbulent kinetic energy (TKE) and particle z-velocity as key factors influencing spray deposition. TKE was found to be the dominant driver of deposition at the top of the canopy, and optimizing for TKE, despite slightly reducing particle z-velocity, still led to an overall improvement in spray effectiveness. The study highlighted that spray boom configurations, particularly nozzle settings, had the greatest impact on canopy penetration, making them a more effective focus for optimization than pilot-controlled flight adjustments.

For the AT802A aircraft, specific nozzle configurations, including increasing flat fan angles, using smaller orifice nozzles, and incorporating a 12° deflection angle, were shown to significantly enhance canopy penetration and deposition. The study recommends validating these changes using the USDA droplet model before implementation to ensure their effectiveness in real-world conditions.

Despite challenges in modelling a 3D plant canopy, the research validated current aerial application practices and confirmed the reliability of existing spray models for optimization. It also showcased the potential of multiphase CFD for future advancements in aerial spray techniques.

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MONU 11069

CRDC Cotton Grower Survey 2025

Abstract

CRDC undertakes an annual survey of cotton growers to gather information about farming practices and growers’ views on research, development and extension. This information helps to inform CRDC about the benefits of the research it invests in. Change in industry practice can be quantified by comparing information across the surveys conducted over the past 20 years.

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CRDC Spotlight - Spring 2025

Abstract

The Spring 2025 edition of Spotlight captures a season of progress and partnership in Australian cotton. This issue leads with the announcement of the Australian Cotton Industry Data Platform build – a $7 million CRDC initiative with KPMG Australia – set to streamline data management, boost traceability and prepare growers for future market demands. Growers are encouraged to get ‘data platform ready’ as the build phase begins.

Spotlight also introduces the Future Cotton project, a major four-year collaboration between CRDC and Qld DPI, focused on driving productivity, sustainability and biosecurity through targeted research and extension in key regions. Updates from the Australian Cotton Disease Collaboration (ACDC) highlight new research tackling major diseases, with advances in diagnostics and AI.

The edition also celebrates industry achievements, including the 2025 Australian Cotton Industry Awards (congratulations to CRDC Chris Lehmann Young Cotton Achiever Awardee for 2025 Grace Griffiths!), and welcomes two new Innovation Brokers to the CRDC team. Other features include practical advice on carbon and nitrogen management, the benefits of bankless irrigation, new biodiversity resources, and the impact of CRDC Grassroots Grants in building grower networks.

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Grassroots Grant: Central Highlands Weather Network

Abstract

In 2014 the Central Highlands Cotton Growers and Irrigators Association (CHCG&IA) partnered with Biosecurity Qld and the Cotton Research and Development Corporation (CRDC) to purchase and install 9 weather stations in key locations within the Emerald cotton growing and irrigation area. The weather station data is broadcast via the OzForecast website with data retained by the CHCG&IA. The CHCG&IA engaged Pat Menkens from Menkin’s Irrigation a professional weather and water technology provider to locate the stations in a strategic manner to gain the best coverage for users. The network has been a valued asset by growers, industry support organisations and community across the Emerald cotton growing Area. The grass roots/on the ground value this network provides members of the CHCG&IA is ongoingly noted. Our members share feedback on the networks functioning and clear reiteration for the maintenance and expansion of the network to be a key objective of the CHCG&IA via formal email notices and verbal feedback in members meetings. Furthermore, our members request that the weather station network to be improved with fixing and replacing parts of the stations which have naturally expired/degraded over time. This it to ensure the network continues to operate in its entirety and foster a greater range of people across our industry who gain value from it.

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CHCGIA 11070

Grassroots Grant: Grower group tour of NT

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Northern growers and agronomists visited Emerald in May 2024 to observe & learn how the CQ Farming system (particularly Long Season Cotton ie 2 flowering periods) has adapted and changed to climatic conditions. This was an extremely successful exchange of learnings, lessons, discussions and ideas between growers & agros. In return, 6 x growers, 1 x Agronomist and 2 x Industry Reps all from the CH Region travelled to the NT & WA in April 2025 to build on discussions from the May 2024 visit and learn of the North's adaptations to their farming system, particularly in areas of crop destruction, crop management in the long season cotton farming system, biosecurity, RMP, cover cropping and irrigation systems. It was a very successful tour as you will see below.

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CHCGIA 11459

Summer Scholarship: Effects of Gibberellin and Salicylic Acid on the Resilience of Cotton Seeds During Germination Under Elevated Temperatures

Abstract

The present study investigated the effect of Gibberellin (GA) and Salicylic acid (SA) on cotton during germination at high temperatures. Extreme temperatures have made the cotton seed germination and overall crop production challengeable, particularly in heat-prone regions like the Northern Territory (NT). Seed germination is a major developmental stage which is sensitive to heat stress, and enhancing thermal tolerance via priming treatment has proven to be an efficient approach. In the present study, cotton seeds were pretreated for 24 hours with GA and SA 100 ppm solutions and a control (water). Primed seeds were allowed for germination under laboratory conditions with oven temperatures set at 25°C, 30°C, 35°C, 40°C, and 45°C. Seed germination percentage, days taken for root and shoot emergence (first,50% and final), and root and shoot lengths were recorded. The ANOVA results revealed statistically significant temperature and treatment interaction (p<0.05) on final root emergence days, all shoot emergence days, and root length. Even though, germination percentage, days taken for first and 50% root emergence, and shoot length were not statistically significant, some trends were observed. Overall, GA primed seeds resulted in the fastest root and shoot emergence across all temperatures. However, GA priming exhibited a reduction in germination percentage and root and shoot lengths at elevated temperatures. Seeds primed with SA resulted reduced germination parameters at all temperatures, which might be due to the concentration-dependent hormonal imbalances. In contrast, control outperformed both hormonal treatments. It resulted in the highest seed germination percentage, highest root and shoot lengths, and facilitated root and shoot emergence days, particularly at elevated temperatures (40-45°C). These findings concluded that hydropriming is a potential and cost-effective method to promote heat tolerance during cotton seed germination. It is recommended to conduct further research, including field-based trials with the consideration of other growth stages, to validate the results of GA and SA priming on cotton seed germination at elevated temperatures.

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CDU 11587

Building profitable farming systems for the future through increasing soil organic carbon and optimising water use efficiency in a changing climate

Abstract

This project was to develop insight into the future of rainfed cotton systems by developing an understanding of soil carbon and water use efficiency across a number of current rotation options.

The project included:

  • a review of work on optimal farming systems and the influence of long-term rotations including cover cropping and the introduction of pulses, cereals and fallow on water use efficiency and profitability
  • consultation across the rainfed cropping industry to identify existing innovative tactics currently being used by growers
  • the establishment of two legacy sites for demonstration trials to compare current rotations in commercial enterprises with the benefits of carbon accumulation on sustainability and profitability
  • Farm walks/field days to support information delivery
  • economic analysis, and
  • the development of a suite of case studies encompassing innovative farming tactics to deal with climate variability. 

There is an appetite for understanding more about soil organic carbon and the benefits of managing a rainfed cropping system to accumulate soil carbon.

Rainfed cotton growers still indicate that they don’t understand how soil organic carbon fits into their farming system and are unsure of how to make evidence based, on-farm decisions specifically around soil organic carbon. Likewise, despite the uptake of technology to monitor soil moisture growers and their advisors are unsure how to use the data to make on-farm decisions. This project was to look at the interaction of soil organic carbon and water use efficiency so this constraint to adoption needs to be addressed.

The rainfed cotton industry could benefit from further investigation in to:

  • Economic and sustainability analysis on the use of enhanced efficiency fertilisers in crop rotations to reduce emissions, alongside organic products such as manure pellets.
  • Whole farm carbon footprint analysis and measuring biodiversity scores across various dryland regions where local vegetation species can be identified to improve the accuracy of sequestered carbon may be useful to build awareness of the value and stewardship of non-cropped areas.
  • Conducting a review of emerging biodiversity score ‘tools’ available and their value in the marketplace is an emerging area of consumer and brand influence.
  • Given the low relative carbon/water footprints of dryland cotton - owing to modest nitrogen use and on-farm vegetation, exploratory economic analysis on dryland cotton branding premiums in the marketplace has commercial potential.
  • Consumer/brand market research, EU market access, accreditation design parameters, traceability frameworks in a prospective unique supply chain benefit cost study may also be valuable for dryland cotton growers.
  • Continued research at the two legacy sites established to consolidate the work already completed over a longer timeframe within varying climatic conditions.
  • Develop standardized, simple sustainability metrics
  • Investigate standardized testing protocol for dryland cotton systems taking into account carbon fluctuations and rigor around testing
  • Review the CRDC data agreement to determine if data from previous projects can be shared for analysis
  • Managing systems for soil carbon accumulation in sodic, cracking soils
  • Investigate what cover crops have been trialled in horticulture that may be suitable for dryland cotton systems
  • Investigate breeding specific cover crops with high biomass, fast growing and persistent traits for increasing soil carbon in dryland cotton systems
  • Investigate aggregating soil test and rotation data together from 2019 for at least one site
  • Investigate the marketing of rain grown carbon neutral cotton differently to irrigated cotton.

This project, while a good start, requires further investment to realise the full value of the work already completed.

As technology improves and research learnings are ground truth in commercial systems the development of simple to use tools will be critical to facilitate integration of these profitability and sustainability concepts into current rainfed cotton cropping systems.

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CRDC2202

Community Trust in the Australian Cotton Industry

Abstract

Aligned with the principles of the Community Trust in Rural Industries (CTRI) program of research, Voconiq has worked to deliver a longitudinal social licence research program focused explicitly on the cotton industry from 2020 to 2023. 

The national community research initiative within the Australian cotton industry sought to develop an in-depth understanding of community perspectives regarding the sector. Its primary objectives are to monitor and compare key indicators related to community attitudes, trust, and acceptance of the Australian cotton industry over time. Additionally, the program aims to explore emerging issues, such as perceptions concerning water usage. 

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