Field to Fabric research program
Abstract
The main recommendation arising from six and a half years of research into how to
gin cotton with an emphasis on quality relates to practices outside of ginning, rather
than ginning itself.
The research in part produced a rigorous comparison of Australian cotton against
cotton from a similar industry (USA). We lost. While Australian cotton had several
good attributes, it was shown to be appreciably higher in Nep content.
Other individual studies showed the quality aspects of UNR cotton, of combinations
of cotton moisture and heating levels, and the relevant importance of a wide range
of quality attributes of lint in predicting a wide range of quality attributes of yarn
and fabric. Initial work was also carried out into how much decisions taken during
growing, affect cotton quality post harvest.
The main outcome of this research is to show that there is a Ginner's Paradox.
There are two main groups of quality attributes for cotton lint. The first group is
concerned with cleanliness and appearance (leaf, colour where weathering is not an
issue, preparation, etc). The second group relate to performance in the hands of the
industrial buyer (several length attributes, plus Neps and immature fibre content).
The former affect bale price strongly, but quality in the hands of the industrial buyer
little or not at all, where as the latter affect quality in the hands of the industrial
buyer strongly but bale price little or not at all.
The paradox for the ginner is that he can gin for best results in one or other of these
groups of attributes, but not both.
Current classing practice emphasizes the former, but punishes or ignores the latter.
For pragmatic reasons, ginning practice follows classing practice. The end result is
that an opportunity to produce a step upwards in quality across the Australian
industry is going begging.
Those classing practices must change before the results of this research can be
adopted.
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- 2003 Final Reports
CRDC Final reports submitted 2003