Field to Fabric course

Abstract

With an increase in cotton production and the expected influx of new people into the industry, understanding spinners' requirements will be of the utmost importance to assist the Australian cotton industry to continue to deliver quality cotton and maintain a competitive position in the international market. The 'Cotton Field to Fabric' course is delivered in three formats that gives people in the cotton production pipeline the opportunity to gain valuable and current information and understanding of the entire cotton production pipeline; from the field to the manufacture of fabric. The 'Cotton Field to Fabric' course provides information on all aspects of cotton production highlighting to each sector within the industry the importance and their influence on quality. The three formats (initiatives) are; 1) the three day formal course, which has been presented eleven times since 2005 and has been very successful with over 280 people attending the course; 2) the Roadshow, which has been held twice since 2005 to 343 people and involves short workshops in local cotton growing areas in NSW and Qld and 3) a one day course for secondary school students and teachers.The success of this program and its initiatives is very much dependant on the support from the cotton industry. The three initiatives that make up this project all have a different focus but are all aligned with essentially the same message. All participants obtain a clearer understanding of the entire cotton production and textile processing pipeline. In the past this has led to, and hopefully will continue to, a number of growers and commercial operations changing their practices to ensure that resources are better utilised and fibre quality is not compromised to ensure that yarn and fabric manufacturers' needs are met. This together with other initiatives such as Best Management Practices and research in other areas should contribute to the sustainability and growth of the industry.

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Delivering Science to Agribuisness - Cotton Management Support Systems

Abstract

Principal Researchers: Dr M. Bange, Ms. S Deutscher, Mr D. Linsley, Mr S. Johnston, Mr. D. Richards, Ms. L. Thakur, Ms L. Clancy

Cotton growers continue to face increasing pressure to manage resources more cost effectively and to be more accountable for the impact their decisions have on the surrounding environment. In addition to this there are significant changes in technology such as new transgenics (Bollgard II and Roundup Flex) and an increasing need to improve fibre quality and water use efficiency. There was a dedicated commitment by research organisations in the industry (CSIRO, CRDC and Cotton CRC) to develop tools and techniques for decision making from the best information available from research to help all sectors of the industry to meet crop production, social and environmental imperatives. The CSIRO Cotton Management Support Systems team based in Narrabri has evolved to meet these challenges. The team’s mission is to develop, validate and deliver to the cotton industry up-to-date and scientifically grounded decision tools and extension information packages that are accepted as the benchmark for improving the profitability and sustainability of cotton production.

This two year project combined two projects previously supported by the CRDC and one by the Cotton CRC that contributed to the development of decision tools for the cotton industry. This project alone was the principle project that supported the cotton industry’s investment in decision support development. Successful achievements included:

• Delivery of an operational plan for decision support development.

• Prototypes of CottonLOGIC and EntomoLOGIC were developed to meet future needs of the industry.

• HydroLOGIC was upgraded to provide greater reporting flexibility.

• NutriLOGIC was enhanced to included a greater range of nutrients and improve useability.

• A diapause and moth emergence calculator was developed.

• The Crop Development Tool was upgraded to include vegetative growth rate for assisting with growth regulant decisions. Its useability was also improved.

• A water quality calculator to estimate the impacts of water quality on crop growth was delivered.

• ‘CottBASE’ a database of pre-run simulations of the OZCOT model was developed.

• Members of this project team assisted in developing the technical specifications of the new Cotton Catchment Communities CRC’s website.

• An industry advisory committee was facilitated.

• Training and support for the decision tools was provided.

• Web statistics showed significant adoption and use of these tools during the course of the cotton season.

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Standardisation of Classing

Abstract

There is consensus both locally and internationally that the measurement of cotton grade i.e., colour, trash and grade, by the traditional subjective classing should be replaced with objective measurements by high volume instrumentation (HVI). There are however, a number of technical and operating issues to overcome before objective measurement of fibre properties is accepted with confidence by the cotton trade.

One measure is to allow the classing sector to be assessed independently via rigorous round-robin trials so that individual classing houses can correct technical and operational shortcomings in their HVI practice. In this way the industry as a whole can work towards a better prediction of Australian classing grade by HVI measurement.

To this end the Cotton Classers Association of Australia (CCAA) has decided to conduct formilised round-robin trials with the results analysed and interpreted by CSIRO Textile and Fibre Technology. The aim of the trials is to identify and remedy any significant differences in colour and trash between classing houses and HVI lines (types).

An initial round-robin trial (Appendix 1) was conducted during August 2004 and involved five classing houses and a research institute. Nineteen HVI lines and 250 samples were tested on the basis of colour only. This trial found significant differences between classing houses rather than between HVI types.

The CCAA decided to conduct a follow up round-robin trial incorporating formal checks on HVI operating software and calibration procedure by anUster technician and with the inclusion of HVI trash measurements.

The results of this trial are reported here.

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Pesticide and Nutrient remediation

Abstract

This project initially set out to advance the industries capacity to manage water quality through the development of constructed wetlands. Background knowledge included positive results regarding increases in biodiversity and improvement in water quality from pilot-scale wetlands. However, it was identified that the predominant concern of the industry was water availability because of dryer than average climates. Additionally, it was established that irrigators were more interested in whether or not the quality of their tailwater actually required improvement, but had no straightforward methods to attain this insight.As a result this project developed a simple water quality test kit to analyse irrigation water. In a pilot study, 20 water quality test kits and protocols were distributed within the industry, including some properties growing crops other than cotton. Key water quality parameters including, turbidity, temperature, EC, pH, carbonate hardness, total hardness and nitrite, nitrate, ammonium, phosphate and chloride ion concentrations were recorded during irrigations.Although the feedback from participants was positive, the amount of data returned was not sufficient to enable a full analysis of water quality. We expect that reduced on-farm staffing levels, as a consequence of very limited water availability, were too restrictive to allow sufficient resources to be made available for the trial.Analysis of preliminary results indicated that at least 15 to 30 % of nitrogen was lost to the tailwater systems as nitrate. This indicates that significant economic gain can be made through improving the efficiency of nutrient use. The main benefit of the water quality kits was that they provided a quantitative approach for environmental management. Site-specific water quality measurements could be collected that were directly related to local practice. Any change in practice, that affects nutrient use efficiency, could be assessed, thereby informing and quantifying environmental management systems such as BMF. Economic value of improvement in practice can be readily determined from tailwater quality data thereby providing further impetus for improvements.The water quality tests provide the cotton and irrigation industry with a simple tool to seek, measure and record economic and environmental improvement.

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Coverage Spatial

All

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Industrial testing and commercial development of moisture and contamination sensors for Australian gins (Ginning II)

Abstract

Two ambitious objectives were set for this project. The first objective was to design and build a moisture measuring sensor without the operational shortcomings of current sensors and the connection of this sensor with a moisture replenishing system. The second, unrelated to moisture management, but no less important in terms of fibre quality preservation, was to design and build a sensor to detect contamination in loose fibre linked with a system to remove detected contamination from transport ducting. Both objectives are aligned with the industry's strategy of maintaining and improving fibre quality.Moisture sensorThe moisture sensor was built and successfully tested in industry. Test results show the sensor gives stable, accurate results that can be used to manage heating and humidification in the gin. Results from the sensor were used to model a gin heating/humidifying control system. The model showed the system could improve fibre quality and return significant savings in energy to ginners. Applications for the moisture sensor patent in various countries are currently being made. Commercial interest in the sensor to date has been circumspect; Cotton Incorporated has indicated interest, along with Samuel Jackson (Lubbock TX). More representation to industry is needed to establish the benefits of this invention. Contamination sensorDuring this project a proof-of-concept contamination sensor was designed, built and tested at CSIRO. Components of the sensor include balanced illumination using visible light, a high speed colour line-scan camera and image analysis software. No extraction points for contaminants were developed as this is already a mature technology implemented in commercial systems for spinning mills. The components for this system were selected after review of a wide range of applicable technologies. Work is continuing with the Australian ginning industry and Loptex Italia on development and installation of contamination sensors for Australian gins.

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NCMA Schedule 1.4 On-ground incentive projects

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The Cotton CRC, Namoi CMA and cotton growers contributed in excess of$2 million to achieve significant NRM on-ground outcomes in line with the Namoi CMA Catchment Action Plan. the contributions from cotton growers account for over half of this

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Namoi

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Lachlan Catchment Groundwater Hydrographs

Abstract

The hydrogeology of the Lachlan Catchment has been studied by numerous authors over the past 40 years, but there are still many gaps in our understanding of the groundwater systems and river-aquifer interactions. These shortfalls in our knowledge limit our capacity to manage water resources throughout the catchment. This document captures our current understanding of the hydrogeology of the catchment and provides a multidimensional spatial analysis of the groundwater monitoring bore standing water level (SWL) data. Based on the findings, recommendations for further research are presented

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Lachlan

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The Cotton Consultants Australia 2006 Roundup Ready and Field Operations Report Information from the 2005-2006 Season

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This report outlines the results of surveys conducted by Cotton Consultants Australia (CCA) of their membership and cotton growers from across the production valleys in eastern Australia.

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